Refitting

- Turn the ignition key to the STOP position and extract it.

Op. 5530B54 BATTERY COVER - R+R

- Disconnect the negative battery terminal.

1. Release the courtesy light (1a) from its housing, disconnect the electrical connection (1b) and keep the courtesy light.

1. Raise the safety slit (1a) using a screwdriver (1b).

1. Extract the cables (1a) from the connector using the tool (1b).

- To replace the terminals proceed as follows.

These illustrations only refer to replacing an individual terminal for the connector block illustrated, but are valid for all families of connectors. If several terminals are being replaced, make offset junctions between them in order to restrict the size of the cable loom and thereby facilitate the subsequent refitting in the sheath.

1. Release the cable for the terminal to be replaced sufficiently to work and cut at the midway point as illustrated in the figure.

1. Measure the cable that has just been cut (1a), then cut the replacement cable (1b) 15 mm longer than the cable to be replaced.

1. Strip the new replacement cable (1a) and the corresponding wiring cable (1b) for a maximum length of 10 mm.

1. Fit the thermal restricting coupling tube (1a) on the wiring cable. Starting as illustrated in the figure (1b) twist the strands (1c), then move the coupling tube (1a) until the coupling is covered with the tin ring (1d) by the twisted strands (1c).

A. Thermal shrinking coupling tube

B. Adhesive ring

C. Tin ring

D. Twisted strands

1. Using the drier (1a) fitted with the heat shield (1b) heat the thermal shrinking tube (1c) until the tin ring (1d) melts as illustrated in figure (1e).

Wait for the tin to cool down, then refit the wiring.

Take great care not to get the cables to be joined dirty as this will adversely affect the continuity of the electrical conduction. While heating the thermal shrinking tube, as a result of the high temperatures reached, the drier and the heat shield must not, under any circumstances, come into contact with clothes or other compartments.

The drier used in this procedure is commercially available.

Removing

- Fit the terminals in the connector block checking that the retaining tabs are secured.

- Slightly pull every single cable checking that the terminals are secured correctly.

- Close again the safety slit.

- Connect the electrical connection for the courtesy light.

- Fit the courtesy light in its housing.

- Connect the negative battery terminal.

- Check that the courtesy light is working.

Op. 5530B54

Refitting

- Turn the ignition key to the STOP position and extract it.

Op. 5530B54

- Disconnect the negative battery terminal.

Op. 7040H80 REAR PARCEL SHELF - R.R.

Op. 7065B41 REAR SEAT BELT IDLER SEAL MOUNTING BRACKET (ONE), LEFT OR RIGHT - R.R.

Op. 7040B17 LUGGAGE COMPARTMENT/LOAD PLATFORM SIDE TRIM FLAP (ONE), LH OR RH REPLACE

Op. 7040B22 LUGGAGE COMPARTMENT/LOAD PLATFORM MOULDING - R+R

Op. 7040H44 LEFT OR RIGHT REAR PILLAR LOWER TRIM (ONE) - R.R. WITH INTERFERING COMPONENTS REMOVED

Op. 7040H46 LEFT OR RIGHT REAR PILLAR UPPER TRIM (ONE) - R.R.

Op. 7040B04 SIDE MOULDING (ONE) LH OR RH FOR LUGGAGE COMPARTMENT - R.R.

Op. 7040H36 CENTRE PILLAR LOWER ELEMENT (ONE), LEFT OR RIGHT - R.R

Op. 7040E32 VEHICLE ACCESS COURTESY LIGHT - R.R.

Op. 7040L44 REAR DOOR RUNNING BOARD (ONE), LEFT OR RIGHT - R.R.

- Undo the floor fixing screws and remove the mountings complete with seats, see procedure:

Op. 7050A95 MOUNTING (ONE) FITTING REAR SEAT TO FLOOR - R.R.

Op. 5010C44 AIR DIFFUSER TO REAR SEATS - R.R.

Op. 7040L18 PASSENGER COMPARTMENT FLOOR REAR CARPET - R.R.

Op. 7040H65 CENTRE PILLAR REAR TRIM - R.R.

Op. 7040H45 PASSENGER COMPARTMENT LEFT REAR PILLAR LOWER TRIM - R.R.

Op. 7040H61 MOULDING ON PASSENGER COMPARTMENT SIDE PANEL - R.R.

Op. 7040H66 LEFT REAR SIDE TRIM, WITH REAR PARCEL SHELF SUPPORT - R.R.

Op. 7040H49 PASSENGER COMPARTMENT LEFT REAR PILLAR UPPER TRIM - R.R.

Op. 7040H41 PASSENGER COMPARTMENT RIGHT REAR PILLAR LOWER TRIM - R.R.

Op. 7040H67 RIGHT REAR SIDE TRIM, WITH REAR PARCEL SHELF SUPPORT - R.R.

Op. 7040H47 PASSENGER COMPARTMENT RIGHT REAR PILLAR UPPER TRIM - R.R.

Op. 7040B40 ODDMENTS COMPARTMENT IN LOAD COMPARTMENT - R.R.

Op. 7040H11 SIDE ROOF TRIM (ONE), LEFT OR RIGHT - R.R.

Op. 7040H13 CENTRE ROOF TRIM - R.R.

1. Disconnect the electrical connection for the relevant courtesy light:

- (1a) for Panorama and Combi versions;

- (1b) for Panorama versions.

1. Raise the safety slit (1a) using a screwdriver (1b).

1. Extract the cables (1a) from the connector using the tool (1b).

- To replace the terminals proceed as follows.

These illustrations only refer to replacing an individual terminal for the connector block illustrated, but are valid for all families of connectors. If several terminals are being replaced, make offset junctions between them in order to restrict the size of the cable loom and thereby facilitate the subsequent refitting in the sheath.

1. Release the cable for the terminal to be replaced sufficiently to work and cut at the midway point as illustrated in the figure.

1. Measure the cable that has just been cut (1a), then cut the replacement cable (1b) 15 mm longer than the cable to be replaced.

1. Strip the new replacement cable (1a) and the corresponding wiring cable (1b) for a maximum length of 10 mm.

1. Fit the thermal restricting coupling tube (1a) on the wiring cable. Starting as illustrated in the figure (1b) twist the strands (1c), then move the coupling tube (1a) until the coupling is covered with the tin ring (1d) by the twisted strands (1c).

A. Thermal shrinking coupling tube

B. Adhesive ring

C. Tin ring

D. Twisted strands

1. Using the drier (1a) fitted with the heat shield (1b) heat the thermal shrinking tube (1c) until the tin ring (1d) melts as illustrated in figure (1e).

Wait for the tin to cool down, then refit the wiring.

Take great care not to get the cables to be joined dirty as this will adversely affect the continuity of the electrical conduction. While heating the thermal shrinking tube, as a result of the high temperatures reached, the drier and the heat shield must not, under any circumstances, come into contact with clothes or other compartments.

The drier used in this procedure is commercially available.

Removing

- Fit the terminals in the connector block checking that the retaining tabs are secured.

- Slightly pull every single cable checking that the terminals are secured correctly.

- Close again the safety slit.

- Connect the electrical connection for the courtesy light.

Op. 7040H13

- Provisionally connect the negative battery terminal and check the operation of the courtesy light. Disconnect the battery negative terminal and proceed with refitting.

Op. 7040H11

Op. 7040B40

Op. 7040H47

Op. 7040H67

Op. 7040H41

Op. 7040H49

Op. 7040H66

Op. 7040H61

Op. 7040H45

Op. 7040H65

Op. 7040L18

Op. 5010C44

- Position the mountings complete with seats and tighten the floor fixing screws, see procedure:

Op. 7050A95

Op. 7040L44

Op. 7040E32

Op. 7040H36

Op. 7040B04

Op. 7040H46

Op. 7040H44

Op. 7040B22

Op. 7040B17

Op. 7065B41

Op. 7040H80

- Connect the negative battery terminal.

Op. 5530B54