Removing ( Refitting )

- Position the pressure pump support in a vice fitted with protective jaws.

1. Loosen the band and disconnect the fuel return pipe from the pressure pump.

2. Undo the nuts fixing the pressure pump to the support.


1. Stop the rotation of the pressure pump drive pulley using the tool.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

2. Undo the pressure pump drive pulley nut.


1. Remove the pressure pump drive pulley (1b) using tools (1b) and (1c).

 

Tool

 

Denomination

 

Function

 

Validity

 

1.860.854.000

 

Extractor

 

Pressure pump control pulley removal

 

2.0 JTD 115 HP

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

2. Remove the pressure pump from the mounting.

Mark the position of the pressure pump control shaft centering pin in relation to the pump casing.

- Remove the pressure pump support from the vice.


Refitting ( Removing )

1. Position the pressure pump support in a vice fitted with protective jaws.

2. Fit the pressure pump drive pulley (2a) on the support using the tools (2b).

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP


1. Fit the pressure pump on the mounting studs and tighten the tool for centering the pressure pump control shaft with the pulley.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

- Tighten the nuts securing the pressure pump to the support to the recommended torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Pressure pump

 

Nut

 

M8

 

2.3 ÷ 2.8

 

2.0 JTD 115 HP

- Undo the tool for centering the pressure pump control shaft fitted previously.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

- Tighten the nut securing the pressure pump drive pulley to the recommended torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Pressure pump drive pulley

 

Nut

 

M14

 

4.5 ÷ 5.5

 

2.0 JTD 115 HP

- Remove the bolts fixing the drive pulley to the pressure pump support.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

- Connect the fuel return pipe to the pressure pump and tighten the band.

- Remove the pressure pump support from the vice.