Test results

 

1

 

COMPONENT CONCERNED

 

HEAT EXCHANGER EFFICIENCY CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

Heat exchanger

 

Check that the heat exchanger is not clogged

 

Go to Step 2

 

Heat exchanger dirty/blocked by foreign bodies

 

Clean/restore the intercooler

 

2

 

COMPONENT CONCERNED

 

HEAT EXCHANGER EFFICIENCY CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

Heat exchanger

 

Check that the heat exchanger is not damaged

 

Go to Step 3

 

Heat exchanger damaged

 

Replace the heat exchanger

Op. 1048B50 SUPERCHARGING AIR/AIR HEAT EXCHANGER - R.R.

 

3

 

COMPONENT CONCERNED

 

VACUUM PIPE AT EGR COOLER BYPASS SOLENOID CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

Vacuum pipe on EGR solenoid valve

 

Check that the vacuum pipe is correctly connected to the EGR cooler bypass solenoid

 

Go to Step 4

 

Vacuum pipe on EGR cooler bypass solenoid valve disconnected

 

Fit the pipe onto the solenoid valve

 

4

 

COMPONENT CONCERNED

 

VACUUM PIPE AT EGR COOLER BYPASS SOLENOID CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

Vacuum pipe on EGR solenoid valve

 

Check that the vacuum pipe on EGR cooler bypass solenoid valve is not damaged

 

Go to Step 5

 

Vacuum pipe on EGR cooler bypass solenoid valve damaged

 

Replace the vacuum pipe on EGR cooler bypass solenoid valve

 

5

 

COMPONENT CONCERNED

 

EGR COOLER BYPASS SOLENOID VALVE WIRING CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

EGR cooler bypass solenoid valve wiring

 

Check the continuity of the wiring between the EGR cooler bypass solenoid valve and the engine control unit

 

Go to Step 6

 

Incorrect wiring continuity

 

Restore the correct connections

 

6

 

COMPONENT CONCERNED

 

EGR COOLER BYPASS SOLENOID VALVE WIRING CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

EGR cooler bypass solenoid valve wiring

 

Check the continuity/insulation of the wiring between the EGR cooler bypass solenoid and the engine control unit

 

Go to Step 7

 

Wiring insulation not correct

 

Restore the correct connections

 

7

 

COMPONENT CONCERNED

 

EGR COOLER BYPASS SOLENOID VALVE OPERATION CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

   

EGR cooler bypass solenoid valve

 

Check that the EGR cooler bypass solenoid valve is working correctly

 

End of diagnosis

 

EGR cooler bypass solenoid valve not working correctly

 

Replace the EGR cooler bypass solenoid valve

Op. 1080C80 EXHAUST GAS/WATER HEAT EXCHANGER FOR EGR SYSTEM - R.R