Removing ( Refitting )

- Position the vehicle on the lift.

Op. 5530B54

- Disconnect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

   Op. 4450B04 RIGHT FRONT WHEEL - R.R.

Op. 7055B91

Op. 7055B51

Op. 7055B56

   Op. 1092G10 AUXILIARY COMPONENTS SINGLE DRIVE BELT - R.R.

   Op. 1092A10 SERVICE PULLEY ON CRANKSHAFT - R.R.

   Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

   Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

   Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

   Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

   Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

   Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

   Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

   Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

   Op. 1060G10 AIR FLOW METER - R.R.

   Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

   Op. 1016A10 SOUND-PROOFING COVER - R.R

   Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

   Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R

   Op. 1008A46 TIMING SIDE POWER UNIT RIGID SUPPORT - R.R.

   Op. 1032B10 TOOTHED TIMING BELT - R.R. FOR TIMING OR REPLACEMENT


1. Tighten the bolts for the tool to lock the pressure pump pulley to the support.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

2. Undo the pressure pump pulley fixing nut.

- Remove the bolts for the tool used for locking the pressure pump pulley.


1. Release and remove the pressure pump drive pulley (1a) using the extractor (1b) and the bolts (1c).

 

Tool

 

Denomination

 

Function

 

Validity

 

1.860.854.000

 

Extractor

 

Pressure pump control pulley removal

 

2.0 JTD 115 HP

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

Refitting ( Removing )

- Place the pressure pump drive pulley back in its housing.

- Tighten the bolts for the tool to lock the pressure pump pulley to the support.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

- Tighten the nut fixing the pressure pump drive pulley to the recommended torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Pressure pump drive pulley

 

Nut

 

M14

 

4.5 ÷ 5.5

 

2.0 JTD 115 HP

- Remove the bolts for the tool used for locking the pressure pump pulley.

 

Tool

 

Denomination

 

Function

 

Validity

 

2.000.026.900

 

Kit for removing/refitting pressure pump

 

Removing/refitting pressure pump

 

2.0 JTD 115 HP

    Op. 1032B10 TOOTHED TIMING BELT - R.R. FOR TIMING OR REPLACEMENT

    Op. 1008A46 TIMING SIDE POWER UNIT RIGID SUPPORT - R.R.

    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R

    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

    Op. 1060G10 AIR FLOW METER - R.R.

    Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

    Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

    Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

    Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

    Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

    Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

    Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

    Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

    Op. 1092A10 SERVICE PULLEY ON CRANKSHAFT - R.R.

    Op. 1092G10 AUXILIARY COMPONENTS SINGLE DRIVE BELT - R.R.

Op. 7055B56

Op. 7055B51

Op. 7055B91

    Op. 4450B04 RIGHT FRONT WHEEL - R.R.

- Connect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

Op. 5530B54

- Remove the vehicle from the lift.