Removing ( Refitting )

- Position the vehicle on the lift.

Op. 5530B54

- Disconnect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

    Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

    Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

    Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

    Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

    Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

    Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

    Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

    Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

    Op. 1060G10 AIR FLOW METER - R.R.

    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

Op. 7055B51

    Op. 1080B76 RIGID PRESSURE COLLECTION PIPE UPSTREAM OF THE PARTICULATE FILTER - R.R.

    Op. 1080B83 EXHAUST GAS TEMPERATURE SENSOR ON PARTICULATE FILTER (D.P.F.) - R.R.

    Op. 1076A47 HEAT SHIELD FOR CATALYTIC CONVERTER/PARTICULATE FILTER - R.R.

    Op. 1080B77 RIGID PRESSURE PIPE DOWNSTREAM OF PARTICULATE FILTER - R.R.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R




1. Undo the screws (1a) and remove the fixing bracket (1b).




1. Loosen the nut (1a) securing the collar (1b) joining the turbocharger to the particulate filter.




- Lower the lift.

1. Rotate the collar joining the turbocharger to the particulate filter, widen it and move it to one side.

2. Remove the particulate filter and lay it on the ground.




1. If necessary, undo the screws (1a) and remove the mounting bracket (1b).




Refitting ( Removing )

1. If it was removed, place the mounting bracket (1a) in position and tighten the fixing screws (1b) to the prescribed torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Particulate filter (DPF) mounting bracket

 

Screw

 

M8

 

2.3 ÷ 2.8

 

2.0 JTD 115 HP




1. Place the particulate filter (1a) in its housing, engage it with the turbocharger by positioning the collar (1b) and screwing in the fixing nut (1c).




- Raise the lift.

- Rotate the collar joining the turbocharger to the particulate filter.

1. Tighten the nut (1a) for the collar (1b) fixing the particulate filter to the turbocharger to the prescribed torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Turbocharger side particulate filter (DPF)

 

Collar nut

 

M10

 

2.2 ÷ 2.6

 

2.0 JTD 115 HP




1. Place the fixing bracket (1a) in position and tighten the screws (1b) to the prescribed torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Particulate filter (DPF) mounting bracket

 

Screw

 

M8

 

2.3 ÷ 2.8

 

2.0 JTD 115 HP

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 1080B77 RIGID PRESSURE PIPE DOWNSTREAM OF PARTICULATE FILTER - R.R.

    Op. 1076A47 HEAT SHIELD FOR CATALYTIC CONVERTER/PARTICULATE FILTER - R.R.

    Op. 1080B83 EXHAUST GAS TEMPERATURE SENSOR ON PARTICULATE FILTER (D.P.F.) - R.R.

    Op. 1080B76 RIGID PRESSURE COLLECTION PIPE UPSTREAM OF THE PARTICULATE FILTER - R.R.

Op. 7055B51

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

    Op. 1060G10 AIR FLOW METER - R.R.

    Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

    Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

    Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

    Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

    Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

    Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

    Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

    Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

- Connect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

Op. 5530B54

- Remove the vehicle from the lift.