Removing ( Refitting )

- Open the bonnet.

Op. 5530B54

- Disconnect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

   Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

   Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

   Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

   Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

   Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

   Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

   Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

   Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

   Op. 1060G10 AIR FLOW METER - R.R.

   Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

   Op. 1016A10 SOUND-PROOFING COVER - R.R

   Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R




1. Detach the electrical connection for the throttle body.

   

Description

 

Connector

 

1

 

INTEGRATED THROTTLE BODY ACTUATOR

 

See N075

2. Open the retaining clip and release the wiring.




1. Open the two retaining clips (1a) and release the coolant supply pipe (1b) to the heater.

2. Open the two retaining clips (2a) and release the wiring (2b).

3. Open the retaining clips (3a) and release the fuel supply (3b) and return (3c) pipes.

4. Open the retaining clip (4a) and release the brake servo vacuum pipe (4b).




1. Undo the screws (1a) and remove the wiring and pipe mounting bracket (1b).




1. Undo the fixing screws (1a) and remove the throttle body (1b)




Refitting ( Removing )

1. Place the throttle body (1a) in position and tighten the fixing screws (1b) to the prescribed torque.

 

Component

 

Fixing

 

Ø

 

Value (daNm)

 

Validity

 

Throttle body

 

Screw

 

M8

 

2.3 ÷ 2.8

 

2.0 JTD 115 HP

- Place the wiring and pipe mounting bracket in position and tighten the fixing screws.

- Engage the brake servo vacuum pipe with the retaining clip.

- Secure the fuel supply and return pipes with the retaining clips.

- Secure the wiring to the retaining clips.

- Engage the heater water supply pipe.

- Connect the electrical connection for the throttle body.

   

Description

 

Connector

 

-

 

INTEGRATED THROTTLE BODY ACTUATOR

 

See N075

    Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

    Op. 1060G10 AIR FLOW METER - R.R.

    Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

    Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

    Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

    Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

    Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

    Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

    Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

    Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

- Connect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

Op. 5530B54

- Close the bonnet.