Removing ( Refitting )

Op. 5530B54

- Disconnect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

    Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

    Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

    Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

    Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

    Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

    Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

    Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

    Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

    Op. 1060G10 AIR FLOW METER - R.R.

    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 1040B28 DUPLEX FUEL SUPPLY/RETURN PIPE TO PRESSURE PUMP - R.R.

    Op. 1080D28 OIL VAPOUR RECOVERY PIPE BETWEEN SEPARATOR AND TURBO - R.R.

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.




1. Undo the screws (1a) fixing the wiring duct (1b) to the camshaft housing.

2. Disconnect the electrical connections for the injectors and move the wiring duct to one side.

   

Description

 

Connector

 

2

 

INJECTOR

 

See N070

3. Push the clips (3a) manually and disconnect the pipe (3b) from the fittings on the injectors.

    Op. 1060F34 PIPE FROM FUEL MANIFOLD TO INJECTOR - R.R.




1. Undo the fixing nut (1a) for the injector (1c) retaining bracket (1b).




1. Remove the injector (1a) complete with bracket using the tools (1b) and (1c).

 

Tool

 

Denomination

 

Function

 

Validity

 

1.870.739.000

 

Extractor

 

Removing injectors

 

2.0 JTD 115 HP

 

Tool

 

Denomination

 

Function

 

Validity

 

1.870.897.300

 

Adapter

 

Removing injectors

 

2.0 JTD 115 HP

If new injector(s) is (are) being fitted, check that the engine management control unit recognizes the new injector(s) using the Examiner, to check that the engine management control unit has recognised the new injector/s.




Refitting ( Removing )

1. Fit the injectors (1a) in their seats complete with brackets (1b) and tighten the nuts (1c) to the prescribed torque.

    Op. 1060F34 PIPE FROM FUEL MANIFOLD TO INJECTOR - R.R.

- Connect the pipe from the injectors to the fuel recovery manifold, injector side, pushing it until the clips click into place.

- Connect the electrical connections for the injectors repositioning the wiring duct.

   

Description

 

Connector

 

-

 

INJECTOR

 

See N070

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

    Op. 1080D28 OIL VAPOUR RECOVERY PIPE BETWEEN SEPARATOR AND TURBO - R.R.

    Op. 1040B28 DUPLEX FUEL SUPPLY/RETURN PIPE TO PRESSURE PUMP - R.R.

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 1048A42 SLEEVE FROM FLOW METER TO TURBO CHARGER AIR INLET PIPE - R + R

    Op. 1060G10 AIR FLOW METER - R.R.

    Op. 1048A38 PIPE BETWEEN AIR FILTER/FLOW METER - R.R.

    Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

    Op. 1064B30 WASTEGATE SOLENOID VALVE MOUNTING BRACKET - R.R.

    Op. 1064B44 WASTE GATE VALVE ACTIVATION SOLENOID VALVE - R.R.

    Op. 1064B36 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE ACTUATOR - R.R.

    Op. 1064B35 PRESSURIZED AIR SUPPLY PIPE TO WASTE GATE VALVE - R.R.

    Op. 1064B31 WASTEGATE SOLENOID VALVE GUARD - R.R.

    Op. 5010B12 CLIMATE CONTROL UNIT AIR INTAKE DUCT - R.R.

- Connect the negative battery terminal.

   

Description

 

Connector

 

-

 

BATTERY

 

See A001

Op. 5530B54